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How is Gummy Jelly Manufactured in Factory?

Last Updated on 06/07/2022 by wphy

How is Gummy Jelly Manufactured in Factory?

how is gummy jelly manufactured in factory

How is gummy jelly manufactured in a factory? There are many steps in the production process, from the start of the manufacturing process to the finished product. The process includes the use of different ingredients including gelatin, starch, high-methoxyl pectin, and cold-set gelation. Listed below are some of the important components used in the manufacturing process. You can learn more about each ingredient in this article.

Gelatin

A gummy jelly manufacturing line is a large-scale food processing equipment that allows for the rapid production of a variety of gummy candy types. It combines the use of a heated mass to deposit the jelly into a mould of any size or shape, and also incorporates a cooling tunnel. Once the moulds are full, the jelly candy is transferred to a cooling tunnel, where the temperature is kept between five and ten degrees.

Another way to produce gummy candy is by using a cold-set processing method. Cold-set processing allows for the production of up to 250 bags per minute, which is advantageous for waste management and packaging needs. These machines are also suitable for maintaining the integrity of the gummy jelly and are often equipped with striper tubes for sealing. These systems are designed to meet the needs of different manufacturers and can be easily customized to meet specific requirements.

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High-methoxyl pectin

Pectin is made from leftovers of juice production. It comes from apple pomace, citrus peel, and other sources. Pectin is an environmentally friendly substance, and it supports four of the United Nations’ Sustainable Development Goals: good health and well-being, climate action, and life on land. Its versatility makes it a good choice for dietary supplements and gummies.

There are two main types of pectin: low-methoxyl pectin and high-methoxyl pectin. The difference between the two lies in the number of side chains. High-methoxyl pectin is more stable in high-sugar, acidic environments and gels rapidly. In addition, it’s “hot car safe” – it doesn’t melt at higher temperatures.

Cold-set gelation

The Cold-set gelation of gummy candy has numerous benefits. It significantly reduces energy requirements, while preserving the natural bioactive compounds in the fruits and vegetables used to make the candy. Another key advantage of cold-set gelation is the fact that no heat is required during the production process. In contrast, other methods of making gummy candy require stoving and curing. This method relies on electric-moved mixing equipment and does not require any heat generation system.

When compared to conventional manufacturing methods, the Cold-set gelation process produces jellies with more elasticity and chewiness, whereas the SP gel possesses a less elastic, less resilient texture. Both processes produced jelly candies with similar water activity and moisture content. However, the differences between SP candies and cold-set gelation-produced jelly were not significant. For these reasons, cold-set gelation is the preferred method for making fruit-flavored gummy candies.

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Starch

Traditional gummy candies are characterized by a lengthy drying process that requires 48 hours for them to set, lose moisture, and achieve the desired texture. For this reason, large storage facilities and temperature control are absolutely necessary. A solution to this problem is gummy jelly manufacturing that uses starch-free methods. Carrageenan and pectin are both used to make gummies without starch.

The two most common types of starch used in the production of gummy jelly are potato starch and amylose. Potato starch offers the greatest promise as a replacement for gelatin, since it is similar to this substance in structure and properties. Gummy jelly manufacturing involves several stages, which begin with the process of moulding the starch. While it can take as long as a day to complete the process, starches are often used in gummy jelly manufacturing to provide a uniform texture.

Oil application

The application of oils to gummy jelly manufacturing processes has many benefits. First and foremost, oiling the gummies makes them look more appealing and tasty. Sticky gummies are unappealing to eat. Second, they can clump and hamper packaging and transport. Therefore, a controlled spray process is necessary. CAPOL Application Technology specialists are available to give advice on the best methods to use to prevent clumping.

Third, applying sugar offers increased flexibility. Conventional sugar coating methods involve passing the moulded jelly through a curtain of sugar in a tumble drum or steam bath. This process can lead to the degradation of the gummy’s shape and texture. Sugar can be applied at a controlled rate without drenching the moulded jelly. Applying sugar by scarfplate can ensure better quality control. In addition, using citric acid allows greater control.

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Colorimeter

A Colorimeter is an important tool used in the factory manufacturing of gummy jelly. Gummies are made by cooking and cooling gelatin and sugar mixtures, and adding additives using a metering system. The final step involves moulding and drying, preferably in a curing room. Oil spraying is an option for finishing molded gummies. Various types of jelly candies can be produced in the factory.

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The Colorimeter is a measurement device that measures the intensity of light and breaks it down into its constituent colors. Nearly all modern colorimeters have a photometer built-in, and they are used for quantitative analyses. They are also used in the food industry for quality control. Here are a few reasons why gummy jelly manufacturers should invest in a Colorimeter:

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