industrial Cup Cake Production Line: From Servo Depositing to Packaging – 100KG/H 200KG/H 300KG/H 400KG/H 800KG/H

Our fully automated cake production line streamlines the entire process from servo depositing and oven baking to sterilization and packaging. Designed to produce cakes ranging from 10g to 100g in weight, with customization available upon request.

The line features interchangeable molds and paper trays to accommodate various cake shapes, and our two-color depositing function allows for the creation of center-filled or two-color cakes, such as chocolate or jam-filled cakes, two-color muffin cakes, and even novelty designs like Panda cakes.

Technical Specifications

- Material: Constructed from high-quality stainless steel for durability and hygiene.

- Production Capacity: Varies by model to suit different production scales.

- Power Supply: Standard electrical requirements for easy installation.

- Control System: Equipped with advanced PLC and touch screen controls for precise operation.

Our cake production line offers a comprehensive solution for efficient and high-quality cake production. With its automated process, customizable output, and hygienic design, it is an excellent investment for businesses aiming to enhance their production capabilities and meet market demands.

Production Process

1. Paper Tray Placement/Oiling: The process begins with placing paper trays and applying oil to ensure easy cake release.

2. Depositing: The servo depositing system accurately dispenses batter into the prepared trays.

3. Tunnel Oven Baking: Trays are conveyed through a tunnel oven for precise baking.

4. Cooling: Baked cakes are cooled to stabilize their structure.

5. De-molding: Cakes are carefully removed from the trays.

6. Baking Tray Recirculation: Used trays are recirculated back into the production line.

7. Baking Tray Cleaning: Trays are cleaned to maintain hygiene and ensure consistent product quality.

8. Cake Cooling Tower: Cakes pass through a cooling tower to further stabilize their texture.

9. UV Sterilization: UV light is used to sterilize the cakes, ensuring they are safe for consumption.

10. Product Alignment Line: Cakes are aligned and organized for efficient packaging.

11. Packaging: The final step involves automated packaging to prepare cakes for distribution.

Features and Benefits

- Highly Automated: Minimizes manual intervention, enhancing efficiency and product consistency.

- Customizable Output: Produces cakes in various weights and shapes to meet diverse market demands.

- Hygienic Design: Ensures food safety through UV sterilization and clean production processes.

- Flexible Molding: Interchangeable molds and paper trays allow for a wide range of cake designs.

- Two-Color Depositing: Creates visually appealing and flavorful center-filled or two-color cakes.

Applications

Our cake production line is highly versatile and can produce a wide range of cake types to meet diverse market demands. Here are some of the key products it can create:

Paper Cup Cakes

- Production Process: Paper cups are automatically placed on the production line, filled with batter, and baked to perfection. The automated process ensures uniform size and consistent quality.

- Features: Available in various flavors and sizes, these cupcakes are ideal for parties and events.

Muffin Cakes

- Production Process: Similar to paper cup cakes, muffins are produced using specialized molds. The production line ensures precise batter deposition and even baking.

- Features: Offers a variety of flavors and can be customized with different toppings and fillings.

Teddy Bear Cakes

- Production Process: Using specially designed molds, these cakes are shaped like teddy bears. The production line ensures detailed and consistent shapes.

- Features: Perfect for gifts and special occasions, these cakes combine cuteness with deliciousness.

Two-Color Filled Cakes

- Production Process: Our two-color depositing function allows for the creation of cakes with different colors and fillings. The center can be filled with ingredients like chocolate or jam.

- Features: Visually appealing and flavorful, these cakes are ideal for those looking for something unique.

Cartoon Shaped Cakes

- Production Process: Custom molds are used to create cakes in various cartoon shapes. The production line ensures precise shaping and high-quality output.

- Features: Great for children's parties and themed events, these cakes add a fun and engaging element.

Our cake production line is designed to meet the needs of bakeries and food processors looking to produce high-quality, diverse cake products. With its automated process, customizable output, and hygienic design, it ensures efficient production and consistent quality. Whether you're producing paper cup cakes, muffins, teddy bear cakes, two-color filled cakes, or cartoon-shaped cakes, our equipment provides a reliable and efficient solution.

Fully Automatic Cake Aerator: Enhancing Efficiency and Quality in Cake Production

Product Features

- Versatile Applications: Suitable for various cake products such as chiffon cakes, sponge cakes, custard pies, mold cakes, meat floss cakes, Swiss rolls, cup cakes, and more. Also applicable for cotton candy, chocolate, ice cream, and other products.

- Efficient Aeration: Utilizes integrated high-speed automatic aeration technology to overcome the rough texture, instability, short shelf life, and poor taste of traditional egg beater products. Results in a finer, more stable product with better color, taste, and longer shelf life.

- High Automation: The system consists of pre-mixing, aeration, conveying, cooling, and control systems, enabling full automation from mixing to high-speed aeration, saving labor and time.

- Precision Control: With a PLC control system, it can store and manage hundreds of different product parameters and formulas, ensuring consistent and stable product quality.

- Flexible Adjustment: Can be adjusted for separate egg white or whole egg aeration based on user needs, meeting diverse production requirements.

- Easy to Clean: Designed for easy cleaning to reduce material waste and improve production efficiency.

Working Principle

1. Pre-mixing: All raw materials are pre-weighed and placed into the pre-mixing tank, added in the order and quantity specified by the formula.

2. Aeration: After the pre-mixing program is completed, the material is transferred to the aeration mixing head for aeration.

3. Material Conveying: The aerated material is conveyed from the mixing head to the outlet pipeline for subsequent processes such as filling and shaping.

Applications

- Cakes: Chiffon cakes, sponge cakes, custard pies, mold cakes, meat floss cakes, Swiss rolls, cup cakes, etc.

- Candies: Cotton candy, aerated candies, etc.

- Other Foods: Chocolate, ice cream, etc.

Operation Process

1. Preparation: Turn on the power and check all components.

2. Pre-mixing: Add ingredients to the pre-mixer and start.

3. Aeration: Transfer pre-mixed material to the aeration system.

4. Conveying and Shaping: Convey aerated material to subsequent equipment for shaping and packaging.

Advantages

- High Efficiency: Reduces manual intervention, saving time and labor costs.

- Quality Improvement: Ensures fine texture, stability, good color, excellent taste, and longer shelf life.

- Flexibility: Adaptable to various production needs.

- Easy Maintenance: Easy to clean, reducing waste and improving efficiency.

Conclusion

The fully automatic cake aerator is essential for modern cake production, offering efficient and high-quality solutions. It meets the needs of both small bakeries and large food factories, helping businesses stand out in the competitive market.

Cake Automatic Paper Cup Dispenser

Automatic Paper Cup Placement

The cake automatic paper cup dispenser is designed to automatically place paper cups into cake molds, replacing the need for manual placement. This significantly reduces labor costs and increases production efficiency.

High Precision and Consistency

The dispenser ensures precise and consistent placement of paper cups, reducing waste and ensuring uniformity in the final product.

Versatile Applications

The equipment can be used for various types of cake production, including paper cup cakes, muffins, and more. It is suitable for both small and large-scale production facilities.

Easy to Operate and Maintain

The machine is designed for ease of use, with simple controls and minimal maintenance requirements. Its hygienic design ensures easy cleaning and long-term reliability.

Integration with Production Lines

The dispenser can be seamlessly integrated into existing cake production lines, enhancing overall production efficiency and workflow.

Working Principle

The automatic paper cup dispenser uses a pneumatic or mechanical system to automatically place paper cups into cake molds. The system is controlled by a PLC or similar control system, ensuring precise and consistent operation.

Technical Specifications

- Material: Stainless steel for durability and hygiene.

- Production Capacity: Varies by model to suit different production scales.

- Power Supply: Standard electrical requirements for easy installation.

- Control System: Equipped with advanced PLC and touch screen controls for precise operation.

The cake automatic paper cup dispenser offers a reliable and efficient solution for placing paper cups in cake production. It reduces labor costs, increases production efficiency, and ensures consistent product quality, making it an excellent investment for businesses in the bakery and food processing industries.

Cake Spraying Oil Machine: Efficient and Precise Solution for Cake Production

High-Precision Spraying

The cake spraying oil machine ensures precise and uniform spraying of oil or other coatings onto cake molds. This precision helps in achieving consistent product quality and reducing waste.

This machine is suitable for various cake production processes, including spraying oil on baking trays, molds, and even on the surface of finished cakes to enhance appearance and texture.

Automated Operation

Equipped with advanced PLC control systems, the machine offers automated operation, reducing manual intervention and increasing production efficiency.

Hygienic Design

Constructed from high-quality stainless steel, the machine meets stringent hygiene standards, ensuring safe food production.

The cake spraying oil machine is an essential tool for modern cake production, offering efficient and precise spraying capabilities. It enhances product quality, reduces labor and material costs, and ensures hygienic production processes. Whether you're a small bakery or a large-scale producer, this machine can significantly improve your production efficiency and product appeal.

Cake Baking Tunnel Oven: Versatile Energy Options for Efficient Production

The cake baking tunnel oven offers a versatile and efficient solution for cake production, with options for natural gas, electricity, or diesel as energy sources. It enhances production efficiency, ensures consistent product quality, and is an excellent investment for businesses in the bakery and food processing industries. Whether you're a small bakery or a large-scale producer, this equipment can significantly improve your production capabilities and product appeal.

Energy Options

- Natural Gas: Gas-fired tunnel ovens are commonly used for baking a wide range of food products. They offer efficient energy use and can be fueled by natural gas or propane. The gas burners create flames that radiate energy in the oven chamber, heating the contents inside. This type of oven is known for its high-volume baking capacity and consistent results.

- Electricity: Electric tunnel ovens are based on a mature and time-tested system with a proven record of reliable round-the-clock production. They are known for their energy efficiency and flexibility. The ovens are suitable for a variety of products, ranging from buns to bread, cakes, mooncakes, and pastries.

- Diesel: Diesel-fired tunnel ovens provide an alternative energy source, especially useful in regions where gas or electricity may be less accessible or more expensive. They offer similar functionality to gas ovens but with the added benefit of being able to operate independently of gas pipelines.

Precise Temperature Control

- Equipped with advanced temperature control systems to ensure consistent baking, maintaining the quality and texture of the cakes.

- Each temperature zone can be separately regulated for top and bottom heat, allowing for optimal baking conditions for different products.

Space-Saving and Efficient

- The modular design allows for easy and quick assembly, making it adaptable to various production space requirements.

- High insulation ensures that very limited heat escapes from the ovens, resulting in energy savings and a cooler exterior.

Applications

- Cakes: Suitable for baking various types of cakes, including chiffon cakes, sponge cakes, egg yolk cakes, mooncakes, and more.

- Biscuits and Cookies: Can be used for baking hard biscuits, crisp biscuits, fermented biscuits, soda biscuits, and bread.

- Pastries and Pies: Ideal for baking pastries, pies, and other similar products.

Fully Automatic Cake Vacuum Demoulding System

The fully automatic cake vacuum demoulding system is designed to efficiently and hygienically demould cakes. It uses vacuum technology to separate cakes from molds without damaging the product, ensuring a smooth and clean surface.

The fully automatic cake vacuum demoulding system offers a reliable and efficient solution for cake production. It reduces labor costs, increases production efficiency, and ensures consistent product quality, making it an excellent investment for businesses in the bakery and food processing industries.

Automated Operation

The system is fully automated, reducing the need for manual intervention. This increases production efficiency and ensures consistent product quality.

Versatile Applications

Suitable for various types of cake production, including paper cup cakes, muffins, and more. It can handle different mold types and sizes, making it highly adaptable to diverse production needs.

Precise Control

Equipped with advanced PLC control systems, the machine ensures precise and consistent operation. Parameters such as vacuum pressure and demoulding speed can be easily adjusted to meet specific production requirements.

Integration with Production Lines

The system can be seamlessly integrated into existing cake production lines, enhancing overall production efficiency and workflow.

Technical Specifications

- Material: Stainless steel for durability and hygiene.

- Production Capacity: Varies by model to suit different production scales.

- Power Supply: Standard electrical requirements for easy installation.

- Control System: Equipped with advanced PLC and touch screen controls for precise operation.

Applications

- Bakery Industry: Ideal for bakeries and cake production facilities aiming to enhance product quality and production efficiency.

- Food Processing: Suitable for food processing facilities producing a wide range of baked goods and confectionery products.

Technical Features

1. Vacuum Technology: Uses vacuum suction to gently separate cakes from molds, avoiding damage to the product.

2. Automated Flip Mechanism: Automatically flips the mold to facilitate complete demoulding.

3. Heating Function: Some models include a heating function to assist in separating the cake from the mold.

4. Cutting Function: Equipped with a cutting mechanism to separate the cake from the mold bottom.

5. Hygienic Design: Constructed from high-quality stainless steel, ensuring a hygienic and safe production process.

6. Easy Cleaning: Designed for easy disassembly and cleaning, reducing downtime for maintenance.

Working Process

1. Mold Placement: Place the mold containing the baked cake onto the demoulding machine.

2. Vacuum Suction: The vacuum system gently sucks the cake away from the mold.

3. Mold Flipping: The mold is automatically flipped to further assist in demoulding.

4. Heating and Cutting: If equipped, the heating and cutting functions are activated to ensure complete separation.

5. Cake Removal: The demoulded cake is transferred to the next stage of production, such as packaging.

Advantages

- High Efficiency: Reduces manual intervention, increasing production speed and output.

- Product Integrity: Ensures cakes are demoulded without damage, maintaining product quality and appearance.

- Hygiene: Maintains high standards of cleanliness, ensuring food safety.

- Versatility: Adaptable to various mold types and cake sizes.

- Cost-Effective: Reduces labor costs and improves overall production efficiency.

Technical Summary

This innovative system represents a significant advancement in cake production technology, offering an efficient and hygienic method for demoulding cakes. By integrating vacuum technology with automated processes, it ensures high-quality production while minimizing labor and operational costs.

Cake Rotary Cooling Tower: Efficient Cooling Solution for Cake Production

The cake rotary cooling tower is designed to efficiently cool freshly baked cakes. It uses a spiral or rotary conveyor system to gradually cool the cakes, ensuring they reach the desired temperature for optimal texture and quality.

Versatile Applications

- Suitable for various types of cakes, including paper cup cakes, muffins, and other baked goods.

- Can be integrated into large-scale production lines to meet high-volume cooling needs.

- Space saving for customer who has space limited

Hygienic Design

- Constructed from high-quality stainless steel, ensuring durability and ease of cleaning.

- Meets stringent hygiene standards, making it ideal for food production environments.

Space-Saving Design

The spiral or vertical design of the cooling tower saves space while providing efficient cooling. This is particularly beneficial for facilities with limited production space.

Precise Temperature Control

The cooling tower can be equipped with advanced temperature control systems to ensure consistent cooling, maintaining the quality and texture of the cakes.

Applications

- Bakery Industry: Ideal for bakeries and cake production facilities aiming to enhance product quality and production efficiency.

- Food Processing: Suitable for food processing facilities producing a wide range of baked goods and confectionery products.

Technical Specifications

- Material: Stainless steel for durability and hygiene.

- Production Capacity: Varies by model to suit different production scales.

- Power Supply: Standard electrical requirements for easy installation.

- Control System: Equipped with advanced PLC and touch screen controls for precise operation.

The cake rotary cooling tower is an essential component in modern cake production, offering efficient and hygienic cooling solutions. It enhances production efficiency, ensures consistent product quality, and is an excellent investment for businesses in the bakery and food processing industries.