Dough mixer（Vertical type） Dough cutting conveyor Laminator or Three roller sheeter
Roller Sheeting Dough sheet relax Rotary cutter Rotary molder Baking oven
Capacity form 250 -2000kg/H
Complete biscuit production line including:
The dough mixing There are two kinds of dough mixing, one for the soft biscuit by horizontal mixer, another for the hard biscuit by the vertical mixer. Some special biscuits such as soda, cracker biscuit also use the horizontal mixer for dough ferment
- Double mixer roller
- Simple & safe operating
- Timer for optimum control after the final mixing
- Stainless steel double vertical spindle blades
- Wheeled mixing tubs for repairing & time-saving
- Hygienic and easy to maintenance
Dough cutting conveyor
After the dough pours into the collection tank. When the conveyor conveys the dough at a constant speed, the cutter is equipped will cut the dough into pieces then lift to the hopper of the feeder. This system is usually for a large capacity hard biscuit production lines.
The soft biscuit manufacture process is not need.
- Servo or cylinder cutting
- Speed and cutting weight by setting
- Three types of cutter or rabbler
The dough laminator is working together with the roller sheet forming machine usually used for the hard biscuit.
Pre-made dough sheet, laminating, and sprinkle powder running way direct to the biscuit running way so that it is advantageous for the tough biscuit to improve quality and grade, which makes it a necessary device for producing fermented crack.
There are two common types of laminator :Cut sheet or Reciprocating type.according to different types of biscuit and machine particular configuration.
- Cut sheet laminator
- Reciprocating type laminator
The dough after several laminates will through 3-4 timesheeting. Change the thickness of the dough according to the process requirements of different biscuits .Make the taste of biscuits more crispy, generally suitable for all kinds of tough biscuits.
The press roller can be controlled by the touch screen. The speed of dough conveyor also can adjustable.
- Dough thickness digital display，precise and accurate.
- Alloy steel roller, stronger, wear resistance
- Stable transmission, small vibration, low noise
- T9 type scraper, sharp and durable.
- Eccentric plate thickness adjustment structure, reliable, durable
- Pneumatic tension, pneumatic rectifying device
- Protect shell covered on roller
Dough sheet relax
The biscuit dough after sheeting is resilient,need special system to change the tension. So there is the relaxing system made the dough relaxing to be normally after through the sheeting machine for better biscuit forming.
- For high-end equipment
- Bigger capacity
Usually the hard biscuit forming machine including two alloy molds, Solid structure more stronger .which can convenient ffor facilitate the replacement of the molds. When customer wants to produce a biscuit with printing, in fact, a printing roller is used to print a special pattern on the dough, and the second forming roller will roll and cut the dough according to the pattern. The formed biscuits will go directly to the oven, and the excess dough will be recycled to the feeder through the side dough recycling system for reuse.
- Double roller cutter for bigger capacity
- Time Saving for more capacities
- A clearer printer by Copperplate engravings
- Easy to replace different shapes
- Adjustable thickness and spacing with rubber roller
- Dough separate and recycle
Soft biscuit rotary moulder
Once customer just want to make the soft biscuit, the dough after mixed will lift into the hopper of the rotary moulder. Equipped with special mace for stir the dough. In the process of conveyor belt transportation the rotary molder make the dough formed in some shape by customerized biscuit mold. T9 type scraper, sharp and durable ,Pneumatic tension, pneumatic rectifying device
PU conveyor belt, much stronger alloy roller for stable working and also controlled by PLC.
- Electrical oven-far infrared heating
The working principle is by the far-infrared heating element their arrangement and control make the heating uniform, there is an exhaust system to collect the steam and exhaust.
- Gas oven-direct fired oven
The working principle is gas ribbon burners fitted directly into the baking chamber. Various burner types make it possible to make a unique baking profile for every product.
The burner controls are split in top and bottom heat and in more zones.
- AIR CIRCULATION OVEN
At present, the biscuit in the market have a great color and best taste.because the biscuit with the process-oil spraying. After a long time of development, this process is indispensable for all manufacturers to produce biscuits recently.
Adopt a special centrifugal mist spray structure make the oil spraying in the surface of biscuit more even. The extra oil can be recycled for reuse. The oil collect tank with insulation function.
After the biscuit go out from the oven, which still have a certain high temperature and need to be cooled and transported through few of time.
All conveyor belt use the un-stick PU
The belt convey speed also can be adjustable.
During the conveying process, the biscuits will appear in a disorderly order, and a stacking machine is needed to arrange the biscuits to make the biscuits neat and orderly. The distance between of each others can be adjustable.
After the biscuit stacked will delivery to packing table for the last step packing. The customer can pack biscuit in any package of own want. Also can connect the pack machine. If the sandwich biscuit need to production the biscuit sandwich system can be set after the pack table.
More RFQ about Biscuit machine
How many types of biscuit you can make?
What capacity you can make in one hour?
What’s the biscuit shape and size you want?
Level of automation which can either be a semi-automatic or fully automatic machine?
Which baking way? Electric heating or gas heating?
What is your factory layout
Why Buy Machine from us – Manufacturer
- Real factory, not trade company
Our factory have more than 40 years of machine manufacturing experience,There are 12 drawing designer and 20 professional engineers which can offer your support anytime and anywhere.
Modern factory has more than 200 worker. Strict quality control system .advance Germany standard Machining CNC center provide precise technology process to handle every detail of the every machine. professional engineers team offer you the best plan according to you requirement.
- High Quality Machines
All machine made in GMP standard factory
We have the CNC center to keep the machine precious
All machine use SUS304 and sanblasting surface coating handling
Our Machine Quality Standards and Certifications
Current good manufacturing practices (GMP) quality standards and certifications
International Standards Organization (ISO) quality standards and certifications
Food and Drug Administration (FDA) quality standards and certifications
We not only have CE electrical quality standards and certifications,but also UL Certification(US)
Ready to Add a Biscuit Machine to Your Operations? Let Us Help
Maximizing your return on investment means selecting the right machine that will match your facility’s size, scope of work, and projected growth. You do not want a unit too large or too small for current and future operations. In most cases, it is always better to purchase one with the potential to scale your production to meet all levels of customer demand.
To aid manufacturers in providing the highest product quality possible, Shanghai QHbake Machine Group offers a wide variety of equipment options to suit your facility’s needs and your company’s operations. If you want to add biscuit production to your offerings, replace your existing equipment, or want to discuss anything else related to biscuit machines, contact us anytime.