QHBake Gummy Machinery は、中国で最も早い製菓機械メーカーです。 20年以上の継続的な改善を通じて、世界に素晴らしいブランドを持ち、顧客がより健康的なグミをより良く生産するのを助けるために、どのQHBakeが技術開発において大きなブレークスルーを持っています.
QHBake Gummy Machinery pay attention on the machine structure and higher standard, adopt whole SUS304 / SUS316 for machine frame manufacture, abandon the traditional slider and chain drive depositing. Instead, it’s more precise directly servo function.
QHBake Gummy Machinery can provide you multi-functional machine for the production various of gummies at same machine, including single color / double color / center filling. The gummy shape can be changed by different mold. Gummy volume controlled by program.
QHBake Gummy Machinery offer you whole technology support and formula support, the best service give to you for enjoy the turn-key solution.
Gummy Production Machine
QHBake machine is the largest gummy machine manufacturer located in Shanghai China, our factory supply all model gummy production machine from lab to commercial as your requirement. The high efficient equipment capacity from 40kg to 1500kg per hour you’re wroth it.
Main part has automatic cook system , syrup insulation system , demold oil sprayer, servo depositing system, cooling tunnel with chiller, demold system, gummy transport system, gummy lifting machine, oil/sugar tumbler, dry room.
Different model QH-80 , QH-150, QH-300, QH-600, QH-1500 for you optional as your real demand, so get in touch with us for free for more conversation.
Specification of gummy machinery
Feature of gummy machinery
- Manifold plate made of stainless steel reach lead free
- Slide guide used for depositing more quickly,Compared to plastic wear less easily, the residue does not fall into the candy.
- All detail parts handle surface coated with waterproof sandblasting coating again, it will be not easy be scratched for longer using life.
- Stainless steel quick-change type chain for easy installation
- SUS304 frame waterproof sandblast
- Wider die-mold plate will not damage easily with the molds, keep mold longer life
- Full set of PLC system, and distance control system.PLC Siemens brand
- Quick change type mold to save time for install and unload
- No-stick PU conveyor belt
- More reasonable waste water discharge system
- More effective AHU system inside Cooling system and presetting and fix with the cooling tunnel for easy install
- Freon use 134A/410A for US or EU market
- All accessories/part with mark and stock system for Parts replacement and repair
- All electric components with mark convenient for replacement and repair.
Machine layout. (Final proposal as floor dimension and capacity required)
Process of pectin gummy making
A: Pectin/sugar/glouse syrup/water (Temperature reach 110 degree) ,batch boiling and mixing.
C: Boiled syrup in A transfer into storage tank C (Hot water jacked holding,70-90 degree cycle whole pipeline)
D:Micro-ilmn vacuum cooker with two system,the one is hot temperature boiling again to evaporating the water content of syrup, another one forvacuum handle for extract bubbles from the syrup
F: Final syrup mixed with CFA system(Color/flavor/acid/micro/Vitamins) then into hopper of depositing system
G: Automatic gummy depositing /cooling/demold/final gummy transfer
Process of gelatin gummy making
A: Sugar/glouse, syrup/water(Temperature reach 108 degree) ,batch boiling and mixing.
B: Boiled syrup in A transferinto cooling tank b, after tem down to 80-85 degree, put already gelatin liquid mixing
C:Then syup into C for storage from B, C storage tank(lHot water jacked holding,70-90 degree oycle whole pipeline) also can equipped the vacuumfunction.
D:Micro-film vacuum cooker with two system,(Gelatin gummy can’t use this system, hot tem will destroy the essence of gelatin )
F: Finalsyrup mixed with CFAsystem (Color/flavor/acid/micro/Vitamins) then into hopper of depositing system
G: Automatic gummy depositing/cooling/demold/finalgummy transfer
Cooking system(A/B/C) Controlled by singe PID
Micro-film vacuum system controlled by single program in touch screen.Depositing system with cooling controlled by single program in touch screen.
Different gummy manufactured by our machine.
What the machine consist of? How to help you production the gummies?
Kitchen system (Ingredient boiling parts)
Insulation syrup cooker
Its the important parts in the gummy production line also the first step, stuff put the prepared raw material into cooker, set the suitable temperature until the ingredient achieve to specific temperature
In order to coordinate the syrup boil and depositing system, there will be required a storage tank.The smooth mirror process allows the syrup to be evenly stirred inside. Clean ball connect the If customer want production both pectin and gelatin base gummy, need one more cooling tank behind of storage tank.
The lobe pump work on between cooker and tank, tank and depositing system for syrup transfer, VDP control can modify the syrup flow speed. Adopt on between kitchen system and depositing hopper
- CAM rotor pump high efficiency, greatly reducing the cost of electricity.
- Closed cavity vacuum ensure pollution-free, improve the efficiency of transmission, extended the pump life.
- Wear resistance, as well as corrosion resistance is very good, easy to maintain.
Transfer pipeline and valves
All the pipeline are laser cut and argon arc welded. Ensure that the syrup delivery in sanity environment, whole system are temperature holding.
We build whole cooker and tank on single frame made of SUS304 round pipeline, single structure equipped the single control cabinet for convenient to operate the kitchen system.
QHBake machinery use ball valves to change the syrup transfer direction. The ball is rotated 90° around the axis of the valve stem to realize the purpose of opening and closing.In a wide range of pressure and temperature, can achieve complete sealing.
CFA system (For color/flavor/acid add)
The vertical dynamic mixing system is our new design place on kitchen system, as different flavor install different amount pigment , dosing pump Quantitative transfer of a certain amount of color and flavor. achieve syrup mixing quickly, inside screw structure make the mix more uniform.
Depositing system with cooling tunnel
Oil spraying system
Ensure gummy not sticks on the mold,the oil spraying system will inject into gummy mold quantitative control by solenoid, the inject volume can be controlled by the sprayer adjust. (Rotate the screw)
If the nozzles not alignment to the mold, though remove the position of sprayer system by side screw.
Transparent hose for oil enter, the blue one for compress air supply.
QHBake machinery whole machine made of SUS304 / SUS 316, fully weld with sandblasted optional.adopt the latest direct servo depositing more powerful and stronger, abandon the chain drive system. high efficient and stable performance can reach 40 depositing per minute, which can production different type gummy at one machine including single color / double color at same time, center filling. The depositing volume can be controlled on touch screen to adjust the gummy size.
QHBake machinery get information from US customer that most of gummy production from Chinese’s machine have serious problem on excess lead. So our technician department have some discussion for that and found the solution. We also have provide many GMPs machine for customer to manufacture the healthy gummy and have good reputation around North American Market.
Protect the dust effect the gummy quality, we have design the Clamshell type obvious window covers. meanwhile Improved the machine appearance. In a sense, our innovation makes QHBake machinery different from others.
QHBake machinery have plus the noise reduction guide cover the drive chain, It sharply reduces the noise when machine in production.
QHBake machinery drive chain use the quick charge type for each to install and discharge the mold, so that the owner wants to quickly change the mold to produce different gummy shapes.
Adopt modular design, easy to assemble during in the epidemic period. Single electric cabinet under depositing head, All wire have a specific code marked,
Cooling tunnel with air chiller
QHBake Machinery focus more on quality built, Choose to use 3mm thickness of 304 stainless steel plate cast hard cool tunnel, In order to ensure better cooling effect, the whole machine uses full welding, all door shell and door use the insulated cotton filling inside, Each door has two insulated stainless steel doorknobs.The maximum realization of the sealing of the refrigerator.
QHBake Machinery use the air chiller as the main method of refrigeration, Compared to the cold water tower cooling method, The use method is safer, environmental protection, refrigeration effect more better, control the cooling temperature directly in PLC touch, inside cooling tunnel was equipped the TMP detector show the real-time temperature inside. automatic program control the humidity and remove internal frosting caused by prolonged cooling. There a waste-water discharge system under fans make sure perfect situation to production the healthy gummy.
QHBake Machinery use the whole-plate demold plate to help gummy demold from mold. Connect the air pipeline, the demold plate will working according to the operating direction of the two side cylinders,high efficient and easy to later.
Compare chain plate demold, the thimble of the mold will not be damaged, and the mold thimble will not be stuck in the gap between the two chain plate due to improper operation, causing damage to the entire unit, thereby affecting gummy production.
Brushes and air knives are used as auxiliary demoulding structures, controlled by Touch screen to reach fully automatic.
QHBake Machinery adopt the no-stick polyurethane conveyor belt for finished gummy transfer. Not only does it have the characteristics of ordinary conveyor belts, such as high tensile strength, good flexibility, lightness, thinness, and toughness, but it is also oil-resistant, non-toxic and hygienic, and easy to clean.
QHBake Machinery’s conveyor belt fully complies with the US FDA hygiene standards, is wear-resistant and resistant to physical aging, and is a durable conveying belt.
We use the quick charge linked mold for convenient to change the different shape gummy production, No-stick fully Teflon coating. If you have any special logo design please reach to me we also can design the customized drawing for you.
What electrical we are used for the machine to ensure the stable performance.
The machine is designed according to the special gummy candy processing technology that after the demold make gummies cover one layer of sugar or other power to promote the taste and appearance.
There two methods for coating according to the size of sugar granule and customer’s detail requirement.
The machine is designed and made out according to the special gummy candy processing technology. It is used for coating the oil /syrup/wax out side of the gummy candy before into dry room, Cover oil to prevent stick each others in the dry trays. Made the gummy appearance more bright and light.
全体の構造は完全に溶接の SUS304 です
gummy machinery Production workshop
中国上海にある大手ベーカリーマシンメーカーであるShanghaiQHBake Machine Co.Ltdは、1980年以来、40年以上の機械製造の歴史があります。最長の専門的開発、最古の市場管理、最高の統合度、国内最大の食品機械製造工場。
Question – Answer Maybe can you solve your half of questions.
Q：What do they mean by just connect the CIP system?What should the CIP system have?
Where/how would it be connected?
A: CIP is an automatic acid and base cleaning system. Generally, CIP system includes 3 thermal storage tanks, acid water storage tank/alkali water storage tank/clean water storage tank, and the cleaning rate is controlled by an automatic process. The three pipes are connected directly to the cleaning ball inlet on the boiling pot through the pump.
Q：How do they suggest the cleaning to be done? Removing all the molds and washing somewhere else or clean them on the machine?
A：After the equipment stops working, remove them all, soak them in hot soapy water for 20 minutes, clean them with a brush, or clean them with a high-pressure water gun, and then dry them.
Q：Is Potable water versus a drain viable? I don’t understand what we are trying to ask.
A：The discharge pipe of the boiling and pouring machine can be directly connected with the drainage pipe, Equipment CIP acid and base water cleaning, CIP water flow from boiling into the pouring nozzle. Drying trays and molds need to be washed in hot soapy water and then dried.
We have the wiring diagrams of the inside of the machines but I think we need to know where the main power source is to be connected for the gummy making line?
A：There are all electrical wiring parts on the circuit drawing with special number marked. The connect of main power will there have 15cm of three-phase wires are left inside electric cabinet for owners easy to know how to connect the wires.
By going through the wiring diagrams I think they call the pre-heat station for the sugar coating steam generator? How/where the actual boiler gets attached and how does it connect to the pre-heating conveyor? What oil do they use as “conduction oil” (oil inside the kettle jacket)?
Do we need to fill the storage tank (kettle) with water and the cooker with oil?
A：The steam generator is a preheating system that evaporates the water inside the system at high temperature to form steam that is connected directly to the hopper on the network through pipelines, but the appearance of the soft candy will be humidified when it passes through the steam. The conveyor network chain is connected to the steam generator.
Mineral Oil 320 Model, Add 2/3 heat transfer oil to the interlayer of the cooking pot, and 1/2 the liquid level of the visible window. Add 3/4 water to the interlayer of the storage tank, and 1/2 the liquid level of the visual window.
Q：how long does it take for a changeover of moulds ?
A：All molds use quick charge type will be more faster than screw type, discharge about 15-20 minutes by two workers.
Q：do the moulds need to be washed and cleaned ? If so, how often ?
A：Depend on your local FDA requirements, usually only after getting off work of the machine.
Q：System % item 3 – screw system for powders – what powders are involved ?
A：Depend on your ingredient, it is a screw type elevator lifting and transfer the sugar/gum powder into the weight scale.
Q：is there an issue about the gummies sticking to the mould when de-Moulding and please confirm that the de-moulding is automatic ? And how do the air knives work as covered by System 6 , item 6
A：We have six parts to ensure the gummy is fully demold automatically.
1. All mold surface no-stick Teflon coating.
2. Precious oil mist system spray into the mold before syrup depositing.
3. 16m cooling for gummy formed time
4. Molds press system to pree the molds pin or silicone molds to demolishing, d uring this step 99% of the gummies will be demolded.
5. Extra demold brush to brush the left gummies which sare till stuck on mold.
6. Two air knife systems with high-pressure air to blow off the rest gummies, You can open it after the auto washing function too.
Q：is this production line able to do 24 hour production 5 or 6 days a week continuously ?
A：Of course, otherwise why not we call it machine
Q：your email states that production capacity is 480,000 pieces per hour – this is based on what weight per piece ?
Q：your information on your web site quotes 480,000 pieces to 600,000 pieces per hour ?
A：Yes, the capacity depend on the gummie volume and cooling time to setting the depositing speed, And our max depositor speed is 60times/minute.
Q：what is the required temperature and relative humidity in the production room ?
A：Room temperature required 20-25 degree , Humidity under 45%
Q：we are surprised by the cost of the cooling tunnel which seems to closed to 40 % of the total cost ?
A：We didn’t list the cooling tunnel separately,the price is for the full depositing system.
About the depositing system:
And for cooling tunnel:
We Not only have the demolishing system; auto clean systems; 40PH cooling unit chiller unit with dehumidify function; Munti-layer cooling design;
But also our chain wheel and roller are using different processing methods and thicknesses on the market to ensure the long-term service life of the heaves transfer system.
About the electric parts: double jacket cabinet, with quick charge electricalconnector ，
CE&CSA listed brand: Sew/Siemens/Schneider/AirTac/Yaskawa and so on.
Q：can this production work for a gummy recipe where fruit juice is the biggest ingredient . Do you see any issues ?
A：Yes, juice can be used instead water adding but its is closely most of the customer will use concentrated juice as adding。
Q：In System 7 , it shows 4 different options for oiling and sanding from 7.1 to 7. 4 .
Are all 4 options required ?
Please explain .
A：As a optional,and 7.1&7.4 to auto adding the coating materials by automatic weighting and adding.
The oil coating is for wax and polishing the gummy surface more bright.
The sugar sanding machine for gummy surface coating sugar/salt power on surface.
Q：what is the range of weight per piece ? For example , can the depositor do a 2 gram piece ?
A：For the stander piston size range can produce 3-8g , if you want smaller or bigger we can customized the depositing structure for you.
But we usually suggest each piston product size range between in 35% to having more evenly weight accuracy and speed.
Q：please confirm that there is no set time ( curing ) required and that the gummies that come out of the cooling tunnel and into sanding or oiling and then directly into packaging without any curing time ?
A：The gummy must be (dry) cured after cooling tunnel. Different gumbase require different drying times form 12-72 hours
Q：how many workers are required to run the line not including packaging ?
A：About 2-4 for kitchen, 1 for depositing system , 1-2 for final surface catting,
2-3 for drying system transfer depend on what type of drying you are using.
Q：one of the shapes we have is a difficult shape . Please see the picture below .Can the QH depositor do this shape ?
A：Its like a gummy ring and warm design which we made before,but can you share me more SPC size information for reference.We also have simple service if you need .