If you’re wondering, “How is gummy manufactured in a factory?” you’re not alone. The candy industry is filled with all sorts of interesting stories about the candy-making process. Learn about the Compounding process, Starch molding, and quality control in gummy candy production. Here are some of them. You’ll also learn how gummy candy is stored. Read on to find out!
The Compounding process of gummy candy begins with a large tank that houses the raw materials. Professional factory workers pour the right amounts into the mixing tank. These large tanks have both heating and cooling capabilities. The compounding step usually takes an hour or two. After compounding, each batch is sent to the quality control laboratory. At this point, it can be inspected for quality control. Then, the candy is ready for packaging.
The first stage of the process is the evaluation of raw materials. This involves the measurement of different characteristics of these ingredients. These characteristics include particle size of the solids, the viscosity of the liquids, and the pH level of the liquids. All of these characteristics are compared to the standards for the company. The results of the tests ensure that the raw materials produced a high-quality candy. Then, the candy is transferred to a starch molding machine called a Mogul.
Starch molding is a popular method for transforming sugary candy ingredients into edible treats. This process provides a variety of benefits, including greater choice, elasticity, and smoothness. It is also highly resistant to damage during packaging. Its low-cost manufacturing process has made it popular with manufacturers in Northern and Eastern Europe, where starch-molded products have high demand. Further, it is an excellent choice for production of specialty jellies, such as gummy bears.
Once the sugar mass has undergone QC testing, the resulting gummy candy is transferred to a starch molding machine, also known as a Mogul. This machine is designed to perform a number of tasks automatically, including forming gummy candy. This machine uses starch to keep the candy in place while cooling. In addition to this, it absorbs moisture from the candies, which ensures that the resulting candies don’t stick together.
To make gummies, you need to use extra-fine granulated sucrose. The purity should be 99.9% sucrose, and 0.03% water or ash content. Bulk density should be between 48% and 53% lb/cu.ft., and granulation should be 90% to 40 mesh. Color should be water white. Sucrose is supplied as syrup, and shipping costs are a concern. Sucrose should be stored between 70 and 100 degrees Fahrenheit. You should also protect the storage tank with UV lamps and circulate filtered forced-air circulation.
Another important tip when storing gummy candy is to keep the environment out of it. Gummies can get sticky when the humidity and temperature in the factory are not controlled. Glucose syrup and sugar have different melting points and may cause gummies to stick together. Excessive amounts of either can lead to gummy candy clumping. Properly-maintained climate-controlled storage containers help prevent these problems.
Quality control of gummy candy
The process of manufacturing gummy candies begins with the evaluation of the raw materials. The company’s quality control laboratory tests each ingredient’s sensory properties to ensure that the candy meets the company’s standards. Sensory qualities include appearance, texture, flavor, and viscosity of liquids and oils. This testing helps manufacturers produce high-quality candies. Here are a few examples of what happens during the quality control process.
Overhead costs include non-direct labor and materials. These costs, also known as manufacturing overhead costs, are the actual cost of production per unit and are necessary to avoid unnecessary expenses. Energy costs, water costs, telephone costs, cleaning, accounting, and legal fees are all part of the overhead costs for gummy candy manufacturing. It’s important to know these costs so that you can determine how much each product will cost.