Industrial Gummy Making Machine & Production Line Factory Manufacturer

Automatic weigh and cooking system.

There another better choice for syrup cooking to reach full automatic cooking technologies within a modular design to create a series of high-efficiency cooking systems for many types of sugar, low-sugar or sugar-free confectionery.

And this system can both apply for pectin/gelatin gummy making.

Dedicated and multi-purpose systems can be created in this way, offering outstanding cooking performance and low production costs.

The raw material will automatic quantitative weighing into the cooking system for boiling.

The all process controlled by PLC touch screen,Automatic weight sensing, automatic feeding wlll be more accurate and manpower / place save.

@qhbake sales will make a detail offer and plan base on customers process step and formula.

Superconductor turbo-film cooker

This type of vacuum film sugar cooker and automatic temperature control function. The equipment is characterized by high output, fast cooking speed, precise cooking temperature control, and high vacuum.

• Quick-reading cooking and high vacuum make the syrup with high quality and high transparency.
• Suitable for making a variety of high-quality candy syrup boiling of sugar-free syrups
• Atmospheric version used for low-boilings
• Full automatic PLC computer control
• Automatic sensor temperature control
• Steam consumption: 300-1200kg/h

Color/ flavor/acid adding process

CFA system

CFA is abbreviation for Color& Flavor & Acid

In production cooking that the syrup is natural color and flavor so after the syrup are finished will adding the CFA inside to have better taste.

And with the CFA system not only can control the dosage but also can fast change the color without cleaning the cookers and pipes each time you change the color.

If you are making vitamin or other pharmacy adding this is also a suggestion system to adding and control the adding quality.

There are two types of CFA system by Dynamic and Static mixer usually the Static type with inline mixer together.

Starch-less depositor

Depositing

Forming is the step which dropped the syrup into the different shapes of molds called depositing.

Unlike manual dropping the gummy machine can setting the weight on the PLC program at more accurate and faster production by servo depositing and control.

Qhbake form the mechanical type to servo motor type spent nearly 30 years test and develop find out that mechanical is the most stable system but to make the mechanical more accuracy we spent more than 3 years finally at Year 2019,we find out a screw drive depositing with servo control its more accurate and faster and quite when it working and smarter control system with our OBD system,Simpler mechanical structure and lighter weight for longer use-life & maintenance.

Unlike the traditional servo motor drive by chain & gear the depositor is heavy and the drive stroke is more longer(far form the hopper) so it will cost the break or stretch of the drive stainless steel chains and cost the gummies product deviation after few years even month.

Capacity with machine layout:

QH-40: 8000-12000pcs

QH-80: 12000-21600pcs

QH-150: 25000-43200pcs

QH-300: 36000-84000pcs/h

QH-600: 72000-216000pcs/h

QH-1500:172800-633600pcs/h

Q4: How many types of molds can be used on machine?

New Quick release structure molds to help customer more fast changeover the shapes and molds.

The molds are connected in the gummy machine line and it will automatic transfer in to the Cooling tunnel which the tunnel is like a freezer with chillers inside to cool the gummy candy molds together then the Automatic de-molding system will help the gummies de-molding and drop on the outlet conveyor belt and automatic transfer the finished gummies out.

Cooling tunnel

@qhbake Automatic starchless gummy candy production line with cooling and automatic de-molding system which no need worker move the molds to the refrigerator and move out then de-molding.

Q5: How does the demolding system working? (https://youtu.be/8BJXhiXZ_ho)

The outlet conveyor @qhbake are using is a foodgade conveyer belt with millions of diamond grain on the surface so the gummies wont stick on the belt and hard to come out.

The chilling unit that @qhbake are using is form US copeland or Danfoss form Denmark and with R404A which is following the EU and UL standards and ofcause stainless steel is required by own QC too ,And 202A is no longer allow to use in most of the developed country because of the emission pollution, and few supplier will still use the 202A system form China local company but with R404 inside,which will cause the temperature difficult to reduce and cool the candies,and cause the condenser damage.

Drying gummies （https://qhbake.com/product/trays/）

Drying is a necessary process for stander industry production,most of the beginner will easily omit the step but its a every important with the drying process the gummies will be a finished product.

The drying process will help reduce the moisture content inside the gummies to reach better chew taste and longer shelf life.

Automatic dry system:

This dry system suitable for both pectin/gelatin gummy dry.

After the jelly gummy candy de-mold from depositing machine can be transfer to automatic system directly for dry. The special structure after the 16-layer drying conveyor belt, the active water in the gummy candy evaporates to 13%, and then can directly enter the next step for oil coating/sugar coating or packing at this moment. This system more environmentally friendly and efficient.

@qhbake will help suggest the temperature and humidity base on customers gummies to achieve & build a better drying situations.

Q6: How to set up a drying room?

Gummy drying tray

The candy trays is the most important device during the large gummy machine production.

Which will collect the finished gummies and will dry in the room room.no sticks and good ventilation with best quality.

Made of PE material, not easily damaged for long life use

Suit for all kinds candy and lollipop.

If you want learn more click here.(https://qhbake.com/product/trays/)

Oil/sugar coating

Oil coating

It is used for coating the oil /syrup/wax out side of the gummy candy optimum coating to give quality appearance to products with shinning surface.

Sugar sanding

It is used for coating the sugar/salt outside of the candy to give more ruff or layer taste.

Both of this two machine is automatic transfer form one way to another.

Q7:when should we use the oil/sugar sanding before dry or after dry？

Gummy conveyor

The conveyor can transfer the demold gummies into the Oil/Sugar coating machine for oil or sugar coating.

It is can be reach full automatic process.

Q&A

Q1: What should i chose for mine cookers by steam or electrical heating?

This is based on your existing equipment , if your already have steam-burning equipment or you want bigger capacity machine then we recommend the steam because it can reach the temperature more faster. Or if you just start then electric will be the simplest way to start

Q2: Does the mixer speed and high shearing speed can be adjust?

Usually not necessary with adjust speed for industry use,but if recipe needs then we can add speed frequency control on the pump.

Q3: What’s different between lobe pump&gear pump?

When transporting high viscosity liquids gare pump is more faster but more louder not wear-resistant and unreliable in operation.

Robe pumps are more effective basically no wearing parts during operation, easy to clean and less maintenance.

Q4: How many types of molds can be used on machine?

For the starchless machine we have metal molds with teflon coating,Hard silicone molds,and new type of PE molds.

Q5: How does the demolding system working?

There will be pins or soft parts of the molds the demolding system will be like a press plate to press the molds pins and candies will be dorp out,and brush or air knife will ensure all the gummies demolding too.

Q6: How to set up a drying room?

The drying condition and time is based on what type of gum you are using but the drying room is almost the same.

Customer need to build few insulation room each need less than 270ft² and inside with dehumidifier to control the humidity and temperature,and air recirculating .

Q7:when should we use the oil/sugar sanding before dry or after dry？

For the oil/wax coating the gummies are mattle and less smooth after it dry so a oil coater will help shinning and oil the gummies surface.

For the sugar/salt coating it can be do both before dry or after dry depend on how fine particle,but coating the surface before drying will help less stick on between gummies.